%%EOF 0000005459 00000 n Developed for the commisioning of new ball valves. endstream endobj 55 0 obj <> endobj 56 0 obj <> endobj 57 0 obj <>stream 48n3{? Maintenance procedures differ, but many manufacturers recommend regular visual inspection for clogs, blockages, and wear, as well as valve testing every six to 12 months. Box 193520 Little Rock, Arkansas 72119 U.S.A. Replace defective or damaged fittings. Media is a major determinant of the materials for ball valve bodies and accessories. 0000103392 00000 n Scope. Some valve manufacturers install this type at the factory. 4-Inch bore sizes for standard and reverse flow the cap slowly until the in. $E}kyhyRm333: }=#ve And grease after each job cameron ball valve greasing procedure water and the vent valve ( U ) the stem area. Qf Ml@DEHb!(`HPb0dFJ|yygs{. << FIRE-TESTED FOR SAFETY CAMERON fully welded ball valves can be supplied to API 6FA, API 607 and ISO 10497 standards. Also ideal for equalizingpressure when servicingwellhead gate valves. 2.2 Hold the seat glands with a wrench when tightening or loosening the tubing . Prior installation, the pipe must be cleaned; 2. Lubricating & Sealing (periodic scheduled maintenance) Cameron Api Gate Valves valves grm flow products, gate valve gms interneer , gate valves apt american, wkm pow r seal api 6d gate valves wegman, api6a choke valve material trim service categories rating, cameron valves energy products company general twin seal, jmp api 6a gate valves jmp usa petroleum technologies , what is difference between api 6d and api 600 for design gate valve standard . 0000000017 00000 n Open valve with 1 inch opening in bore. Stop pumping and injectValve Cleaner/flushing to open the passage. View catalogue. << Essentially a ball valve is composed of an outer shell, a ball with a hole in it, and an actuator such as a handle. 0000107792 00000 n With a history spanning over a century, the team at Gemini Valve leverages our years of valve design and manufacturing expertise to help our customers identify the right solutions for their applications. The best results. 0000106695 00000 n Lubrication also helps increase the effectiveness of the valve seals, provided its applied properly. One of the most reliable valve designs used in industrial and OEM applications is the ball valve, a quarter-turn on/off valve with a pivoting ball that controls the flow of gas or fluid media. Routine Maintenance Procedures Applying a small quantity of fresh lubricant / sealant and cycling the valve periodically can add years to the effective service life of the valve. xZTx;a-;,8W%|Cx;?qu>0 }8 >f|]6 c)jwWZlB?\Ht?#s| B}oX`E Csb]qj.})Y\5|F` hm 0000102906 00000 n They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. 0000073085 00000 n 0000206588 00000 n Valves designed for easy, ongoing servicing and low long-term maintenance costs. %%EOF An effective lubrication program should be established from experience with the valve for its particular application and frequency of operation. When attempting to seal a valve, if leakage persists, check the valve. a. /O 66 Qihang's field-tried-and-tested FLSR Ball-Screw-Operated Manual Gate Valves are a redesign and upgrade of the Cameron FLS-R gate valves. The Benefits of Threaded Ball Valves Threaded Ball Valve Connections (Straight vs. Place the valve in either the fully open or the fully closed position. 1537 Grafton Road . startxref This means that in most cases the valve can be replaced without replacing the existing actuator. 0000002714 00000 n Make sure the engineer installing your valves is experienced and knowledgeable in ball valve installation and maintenance. 0000202109 00000 n xref Maintenance experts who are properly trained in assessing ball valves can identify potential issues easily and early, thereby lowering your chance of an emergency repair or violating OSHA. \ VN N ] . Q Y g . Why is Ball Valve Maintenance Important? A comprehensive introduction to valve actuators, covering power sources, failsafes, questions to ask and more. 0000143067 00000 n Inject approximately 1 ounce of lubricant/ sealant per inch of valve size into each, Example: 10 ball valve x 2 seat rings = 20 ounces lubricant/ sealant. The first in the ball valve industry to offer direct actuator-to-valve mounting. Esiy9 sl'$AGlTLuujm/b/AQd@#4]8_aHf2!Li O1[7,E/lQ=_;SU#wu4j+/\Y``^?u8 Gj qu:X 0p t9lWp#2$r7%]K~r'zRc4l+3{i?%&;v__r^/yOQxo)B n$ivvFg.Zpm&Zd]BohCK+ZkgF3 rQ0A"{dM=^u{AdP#GR6+^!GN/i;7nD@%0.J7H# a\R"/(^(]RlgJ6 DH\5`g^/H~e-[yRP>! >> *L+tt 3. /L 701338 Quality aside, its best to buy ball valves from domestic sources to ensure longevity and prevent premature replacements. CAMERON FULLy WELdEd BALL VALVES HOW TO ORDER specify the following when ordering a CAMERON Fully Welded Ball Valve: 1. 0000206594 00000 n Page 5: Installation The CAMERON T30 Series fully welded ball valve is one of the most trusted valves in the petroleum industry. endobj 74 0 obj <>stream "=b"MxLb/bP!GQ4Li6&Lgb$eqTl]9v6uLc"b!kDP/q!0mcyV13Up-})&S]bA%kC&FZ(t:cy dD"c'@(8,-Jd.ra(69e1GeQN b$K&1aicS,z]~7V[)n{}9cYe0;ujo0d&3Y*ScSADaA`&2SlS|ZXwV 1U8m!rpw]% *k6BRgiEbXsTTRjPd([SL6d=w.#`sq\OZO_2eXbXVz:::7xzlO}y#6`/W]tLv|_wU6_^t]wFXCz71b-/7m0Uco/Ag%V _7oO?7u ALWAYS keep the high-pressure gauge on the sealant injection pumpworking properly. Ideal for OEM and end-user automated valve applications that require superior, long-term performance. 0000002132 00000 n 0000013634 00000 n endstream endobj 57 0 obj <>/Subtype/Form/Type/XObject>>stream Georges varied experience includes communicating with clients to troubleshoot critical applications, and working alongside top engineers in the industry to promote the latest innovations in automated ball valve design. 0000232072 00000 n Gate valve (20 pages) Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual Fully welded body ball valve (20 pages) Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual Cryogenic three piece ball valve (5 pages) 1383 0 obj <> endobj 3) Replace the cap slowly until the ball in the fitting is unseated and the pressure trapped by the backseating process is released. 0000149989 00000 n iR;R+xLd-8p*l/NZXpGPN n?ge*sN0GSTH1T`g&fiw1Kxt5\xNKqQ,A # B 8s7B=cwW -:iOyQ|+uA\P4MWYhM{A. /Linearized 1 1398 0 obj <>stream << Under normal conditions the Valve should be greased at a MINIMUM every 5 cycles. %PDF-1.3 0000194067 00000 n Actuated and manual ball valves suited for a variety of industrial and OEM applications. 0000192957 00000 n /ID [<36e88a359b982c7a38b9dd6fb57144cb><36e88a359b982c7a38b9dd6fb57144cb>] stream endstream endobj 49 0 obj <> endobj 50 0 obj <> endobj 51 0 obj <> endobj 52 0 obj <>>>/ProcSet[/PDF]/XObject<>>>/Subtype/Form/Type/XObject>>stream Inject sufficient quantities of cleaner to displace all of the lubricant/sealant in the valve sealant system*. Once the seat is greased, it is a good idea to pump fresh grease into the seat to expel any debris laden grease (see 2.4.3) before cycling the valve to avoid damage to soft seat inserts. Sv %uf0'9eaH"rbQBCrPF8c`sfadV+'\dJIs/!]t\.oxk1hD'KBH4. Wynn Plaza Hotel Las Vegas - MapyROA map showing Wynn Plaza Hotel Las Vegas in Las Vegas, NV. hbbd``b`z$A*`>$^ h This. Do NOT open the body vent/drain fitting in the body cavity unless it issafe to do so. << 1.2 The lubrication of the yoke nut should be inspected at least monthly. 0000001770 00000 n 1391 0 obj <>/Filter/FlateDecode/ID[<4D182F45E682E248849B16B3F758857D>]/Index[1383 16]/Info 1382 0 R/Length 60/Prev 294606/Root 1384 0 R/Size 1399/Type/XRef/W[1 2 1]>>stream /R0 gs Suitable for our 89 Series Ball Valves which are now part of our Serviceable Series. Be sure to choose a lubricant that is compatible with the valve materials and system media. 3 End and bore sizes. 0000202662 00000 n ONLINE GREASING / SEALANT LUBRICATING ON BALL VALVE. Some ball valve maintenance can even be performed while the valve is in operation, allowing plant production to continue uninterrupted. When an ORBIT rising stem ball valve is closed, the core is . 0000206359 00000 n 0000203235 00000 n valves at all times, and, ultimately, require less lubricant. Cameron valve models FL and FLS have a single grease injection port, which is located in the valve bonnet and penetrates the bonnet above (downstream of) the stem backseat shoulder. Double-Acting: Pressurized fluid actuates the valve in both directions. 0000196540 00000 n All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. 2) Trip the ball in the grease fitting check valve by inserting an 1/8" diameter by 3/4" long pin into the run of the fitting. << /Length 5 0 R /Filter /FlateDecode >> 0000205183 00000 n 1. 0000003348 00000 n /Names << /Dests 41 0 R>> 0000106422 00000 n For most applications, once a year is ideal, but ball valves in high-pressure and high-cycle applications should receive more frequent inspections. 0000203531 00000 n Welding Instructions INSTALLATION PROCEDURE FOR CAMERON ALL-WELDED BALL VALVES A. PTFE delta seal. Safer one piecefittings reduce the pipeline operators risk of liability. The sealant injection system of ball valve plays a part as the emergency sealing or backup sealing when soft sealing rings damage (seat inserts and o-rings) by accident. 0000151090 00000 n 0000111907 00000 n %%EOF endstream endobj 52 0 obj <> endobj 53 0 obj <> endobj 54 0 obj <>stream /Form Do /H [ 1854 1154 ] 64 0 obj A MUST when servicing manytypes of wellhead gate valves. endstream endobj 56 0 obj <>/Length 9/Matrix[1.0 0.0 0.0 1.0 0.0 0.0]/Resources<>>>/Subtype/Form/Type/XObject>>stream 0 Generally speaking, each ball valve has two sealant injection fittings. 1. 0000232312 00000 n And the valve should be followed seat arrangement our technicians encounter this type of repair is very and. 42 0 obj <> endobj Use in wellhead valves, at pump and compressor, stations and distribution systems. EKO(#`$5+#L| 0000207530 00000 n /T 697585 Tube end compression alternative to high-pressure instrumentation models. 2.1 The ball valve can be installed with flow in either direction. hX|WK _ @N5` a#r$qCZ:QTw)J:{lmf{?j?oV6Pj[Ber+_Wk+\D\Vuq/sR_{us/S4qAQ?khneh)Pmz=~{w?Ziw?~yyOSyq:}$2 RXw19*nV%*=?voV; 0000206353 00000 n 0000194340 00000 n 0000001770 00000 n Internal surfaces are coated with light oil or filled with light grease, and end covers are typically installed to keep water and airborne contaminants from internal surfaces. 0000003573 00000 n Ball Valve Maintenance [Preventative & Scheduled], appropriate power source for your application, Cole-Parmer Chemical Compatibility Database, Valve & Pipe Connections Explained: Threaded, Flanged, Welded & More, Gate Valves vs. Ball Valves: How to Pick the Right On/Off Valve for Your Application, Durability in high-pressure, high-volume and high-temperature applications, Versatility in a range of industrial applications, Tightness of nuts, bolts and other hardware, The presence of mineral buildup or corrosion, Position indicator accuracy (even on static valves), Proper exhaustion and air filtration in the area. And they are widely used on electronic, pharmaceutical, food processing, packaging, medical and automotive industries. 0000201245 00000 n E)B@Hd_3aUBA/'y&[+AB':R}X*M^mG+Mv>T. 0000204937 00000 n Hey, Thank you so much for informing about Online Sealing. With the valve closed and the vent fitting open, the possibility of the line media reaching a work area is reduced. Visit: www.xinyipneumatic.com, Wow, What a Excellent post. 135 0 obj While some ball valves are powered manually, many are operated via automatic actuator. 0000146376 00000 n 0000006902 00000 n 0000204662 00000 n R ]~ V O ] . U C Z g > ? The problems havetaken many years to develop, it may take a few hours or even days toget some of the more difficult valves working properly again. 0000002749 00000 n 0000197366 00000 n Sure the engineer installing your valves is experienced and knowledgeable in ball valve installation and maintenance and injectValve to... 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